My 2000 Blue MR2 1ZZ-FE--->2ZZ-GE--->K20A2 fast road/track build

Started by manos3003, July 27, 2015, 22:08

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manos3003

Some bad news I'm afraid.

The threaded stud holding the spoiler down split. Although I have put more bolts to secure the spoiler down, the forces have also deformed my lid  s:( :( s:(

I've shelled out for a new lid plus an hz performance spoiler (as far as I know mad motors url is not allowed here, so this is an alternalive link)
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Quick update: Spoiler is now being painted, will fit once back.

Also, got a hold of a FL bumper and FL headlamps.

Looking for the correct LED halo rings for my DRL mod.

Suspension tuning pushed in November.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

StuC

Quote from: "manos3003"Looking for the correct LED halo rings for my DRL mod.

I started a halo project for my pfl's. I managed to get a nice looking product, but then I pushed for Dr's and I ran out of steam. Interested to see what you come up with.
URBAN CUSTARD COLLECTIVE FOUNDING MEMBER

manos3003

Quote from: "StuC"
Quote from: "manos3003"Looking for the correct LED halo rings for my DRL mod.

I started a halo project for my pfl's. I managed to get a nice looking product, but then I pushed for Dr's and I ran out of steam. Interested to see what you come up with.

I'll see if I can find a way to re-route the window disable switch ( probably the least used switch in our cars   s:lol: :lol: s:lol:  ) to turn them on. I'll keep you posted on progress.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

StuC

I was going to get a switch and use it in the blank spaces to the left of the steering wheel. That way you keep all of the functionality of the original car, however pointless!  s:lol: :lol: s:lol:
URBAN CUSTARD COLLECTIVE FOUNDING MEMBER

manos3003

Quote from: "StuC"I was going to get a switch and use it in the blank spaces to the left of the steering wheel. That way you keep all of the functionality of the original car, however pointless!  s:lol: :lol: s:lol:

I don't see why keeping the window disable switch. Afraid the Mrs or the dog might escape through the window?   s:lol: :lol: s:lol:    s:lol: :lol: s:lol:    s:lol: :lol: s:lol:
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Quick update: FL parts just picked up, courtesy of "He who must not be mentioned here". Bumper's red, so needs re-paint. Will paint blue with black Toyota Logo (seen so many spyders with the eagle logo, so want something less ordinary - OUCH   s:lol: :lol: s:lol:  ).

Also, headlamps are slightly cloudy, but nothing my mop with some polish on won't manage  s:) :) s:)

For HID projectors (I'm looking for something of a better spec than what I currently have) I'm looking here. I'll let you guys and girls know if it's any good.

Also, measured the clusters diametres for the proper ring sizes and will paint it black, as I've seen in here it's popular and doesn't  spiss piss spiss  people off when driving on main beam   s:lol: :lol: s:lol:    s:lol: :lol: s:lol:    s:lol: :lol: s:lol:  

To be updated when finished, with photos if worthy for a walkthrough  s:) :) s:)
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Yay! Rexypow centre console has arrived. All it needs is a coat of paint, when the weather gets dry again  s:lol: :lol: s:lol:
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

shnazzle

Lovely. I wish it was as I wanted it. But it's such an improvement over stock.
...neutiquam erro.

manos3003

Quote from: "shnazzle"Lovely. I wish it was as I wanted it. But it's such an improvement over stock.

Well, yeah, you lose function of the lighter, which helps charging a phone, but there have to be ways around this. For now, it enters the queue of "stuff needing paint"   s:bounce: :bounce: s:bounce:    s:bounce: :bounce: s:bounce:    s:bounce: :bounce: s:bounce:
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Adding to my parts inventory, a pair of front spats out of fibreglass. Grabbed an offer from a guy called Nigel Smith on Facebook. Again, entering the queue of "stuff needing paint".  s:lol: :lol: s:lol:

Also, going to Rogue tomorrow to discuss the 2zz conversion.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Nice friendly bunch down at Rogue. Did clear up some clouds regarding air intake, exhaust header etc..Current plan for Q2 2016   s:bounce: :bounce: s:bounce:    s:bounce: :bounce: s:bounce:    s:bounce: :bounce: s:bounce:  

Off to find me a donor car now   s:lol: :lol: s:lol:    s:lol: :lol: s:lol:    s:lol: :lol: s:lol:
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

Jrichards20

Moving quickly  s:) :) s:)  is it all standard swap parts or do rogue offer custom built parts for any of it, I.e exhaust?
[strike]2005 Black - MR2 Roadster[/strike]
[strike]2004 Sable MR2 Roadster TURBO[/strike]
[strike]2000 Red - MR2 Roadster[/strike]
[strike]Lotus Elise S2 - Silver[/strike]
[strike]2000 Blue - MR2 V6 Roadster[/strike]
Street Triple 765 RS

Anonymous

Good news manos  s:) :) s:)

manos3003

Quote from: "Jrichards20"Moving quickly  s:) :) s:)  is it all standard swap parts or do rogue offer custom built parts for any of it, I.e exhaust?

Well, they do offer a custom air intake, cat pipe and engine mount. I'll need to provide some other bits such as:

Clutch
Exhaust header
Catalytic converter
6 speed reverse lockout and gearbox selector shaft

Now pushing all suspension mods at that time, as the car will be already taken apart at the rear and I will have better access at things I need to swap such as ARB and bushes.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Quote from: "Meeerrrk"Good news manos  s:) :) s:)

Indeed, very excited   s:bounce: :bounce: s:bounce:    s:bounce: :bounce: s:bounce:    s:bounce: :bounce: s:bounce:
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Quick update:

1. Exterior/Paint
a. Facelift (bumpers, headlamps) - parts obtained, work pending
b. HZ Performance spoiler - part obtained, painted, fitting pending
c. Black Pack paint scheme (hardtop, side vents, badges, front and rear grille in gloss black) - 50% complete
d. Discreet rear diffuser? - Research

2. Interior Trim
a. Widermuller's knobs - Pending
b. TTE Chrome pack - Pending
c. [strike:1lot0vvo]Armrest- Fitted[/strike:1lot0vvo], thanks James  s:D :D s:D  (monkeysmr2)
d. Some leather reclining buckets - Pending
e. [strike:1lot0vvo]Clear courtesy light cluster - Fitted[/strike:1lot0vvo]
f. LED interior lighting - Research
g. [strike:1lot0vvo]Short Shifter- Fitted[/strike:1lot0vvo]
h. Rexypow centre console- Obtained, needs leather wrapping

3. Powertrain
a. 2zz-ge + 6 speed gearbox - Planning
b. LSD adaptation - Planning
c. Upgraded sump
d. Engine mount - Rogue will supply their own while swapping
e. CV joints replacement? (needs inspection)
f. Cooling (for sure an oil cooler)
g. Exhaust (Custom Manifold - Looking into ceramic coating, Back box Remus?)
h. Air intake (Research)

4. Chassis
a. [strike:1lot0vvo]X-brace - Fitted[/strike:1lot0vvo]
b. MeisterR Coilovers - Planned
c. EBC Discs - Planned
d. Yellowstuff pads - Planned
e. Polybush kit - Planned
f. ARB replacement - Planned

5. Electrical
a. [strike:1lot0vvo]New head unit for phone connectivity - Fitted[/strike:1lot0vvo]
b. [strike:1lot0vvo]HID headlamp kit - Fitted[/strike:1lot0vvo] Although I'll go for a new set for my FL headlamps
c. Re-route window disable switch for DRL - Planned
d. Remove aerial and blank rear right quarter - Planned
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

manos3003

Viewing a possible donor car on Monday! Priced for £700, but has done over 100k miles, so engine may be a bit tired. Don't know if it's worth a rebuild at this stage. I guess a test-drive will give me the answer.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

Jrichards20

Good news! Personally, if you've got the funds. I would go for a rebuilt this stage, saves you the agro of removing and refitting if you need to. Me be able to add a few mods, don't know anything about Honda tuning, but something like porting and head work to squeeze out some extra oomph?
[strike]2005 Black - MR2 Roadster[/strike]
[strike]2004 Sable MR2 Roadster TURBO[/strike]
[strike]2000 Red - MR2 Roadster[/strike]
[strike]Lotus Elise S2 - Silver[/strike]
[strike]2000 Blue - MR2 V6 Roadster[/strike]
Street Triple 765 RS

manos3003

Quote from: "Jrichards20"Good news! Personally, if you've got the funds. I would go for a rebuilt this stage, saves you the agro of removing and refitting if you need to. Me be able to add a few mods, don't know anything about Honda tuning, but something like porting and head work to squeeze out some extra oomph?

Honda tuning? 2zz is the engine from the Celica T-sport, like the one Mark has   s:lol: :lol: s:lol:   2zz is not a good engine to try and port, it might prove disastrous.

I think the test drive will tell me all I need to know about this engine, so I'll give it a go. If I see some worth in rebuilding it, I'll call dibs. Else, I'm afraid I'm going down the "conversion bundle" purchase from someone who does these kinds of things.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

StuC

Where's the car Manos? Local?
URBAN CUSTARD COLLECTIVE FOUNDING MEMBER

manos3003

Quote from: "StuC"Where's the car Manos? Local?

In Nottingham if I remember correctly.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

Jrichards20

God knows why I thought you were going for a K20!! getting confused, too many different builds going on at the moment!!  s:) :) s:)  how much is a 2zz rebuilt?
[strike]2005 Black - MR2 Roadster[/strike]
[strike]2004 Sable MR2 Roadster TURBO[/strike]
[strike]2000 Red - MR2 Roadster[/strike]
[strike]Lotus Elise S2 - Silver[/strike]
[strike]2000 Blue - MR2 V6 Roadster[/strike]
Street Triple 765 RS

manos3003

Quote from: "Jrichards20"God knows why I thought you were going for a K20!! getting confused, too many different builds going on at the moment!!  s:) :) s:)  how much is a 2zz rebuilt?

Scratch previous answer, was feeling sleepy. A reconditioned 2zz with low mileage is around 1000, gearbox is a few hundred more. So getting a used car and doing the work yourself may seem more cost-effective.
I can't recall a day when I drove my MR2 and it didn't put a smile on my face
<strike>2000 Spectra Blue Mica - 2ZZ-GE gone, but not forgotten</strike>
2002 Spectra Blue Mica K20A2 coming up

Alex Knight

No need for a rebuild, just refresh it (new seals, lift bolts, aux belt etc) and drop it in!   s:idea: :idea: s:idea:

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