MR2 Roadster Owners Club

The Workshop => Maintenance, Problems & Troubleshooting => Topic started by: MelBee42 on January 23, 2012, 13:08

Title: Mystery leak
Post by: MelBee42 on January 23, 2012, 13:08
Hi all.
I have a had a slow coolant leak for a few weeks now. I took it to the garage where they checked everything (or at least they say they did) and finally said there was a bit of leakage around the nipples (insert your own joke here) and they changed the washers. They did however say that they weren't really sure what the problem was and had no idea if what they'd done would fix it (or not).

Seemed to be OK for a couple of weeks, kept checking the coolant level, topped up once a while ago but after that the level was low but steady. Evetnaully I kind of thought it was fixed and failed to check the level for a few days (my bad). This was an error. Engine overheated this morning en route to the motorway. (Can I just say, some people are really unncessarily rude and unhelpful. There was steam coming out of the flipping engine bay, I was indicating to move into the left lane so that I pull off the road, did anyone want to let me through?! Did they heck as like.)

Topped up with all the coolant I had (took it to the 'full' line) and got to work fine. (50 mile trip) However after checking on arrival, the coolant is empty again. I don't have any here either, which means a lovely 3 hour series of train journeys home.

Anyway, complaining aside (sorry, you can tell I am feeling very grumpy today!), I will be taking the car back to the garage tomorrow. However as they didn't help last time (although they did try, and they didn't charge me) I don't really have much faith that they will fix it this time either. So my question is, what should I ask them to check?

Some background facts:
- Car is pre-facelift but facelift engine fitted 6,000 miles ago (October)
- No obvious leaks (no liquid in the drive, anyway)

Oh, and on another topic, the power steering problem I had has mysteriously vanished for the last week. Not sure what's going on with my car to be honest!  s:( :( s:(
Title: Re: Mystery leak
Post by: Anonymous on January 23, 2012, 13:19
front plastic's off and check the rad. sounds like a small leak on the rad. if it is leaking then you will notice a little water on the bottom plastic under the rad, also on another note if the water taste is bitter it is coolent as anti freeze has a bitter taste. when it does run low the air in the system will be of such a level when you filled it up it would of disapeared as the air was removed from the system.
Title: Re: Mystery leak
Post by: MelBee42 on January 23, 2012, 13:22
Thanks. I asked them to check the radiator last time. I can but ask again...! And will see if I can have a look myself as well.
Title: Re: Mystery leak
Post by: Wabbitkilla on January 23, 2012, 14:13
You say you were getting steam from the engine bay?

First thing is take the frunk plastics off and take a look at the Rad, minor leaks can show up by the pink staining and build up of dried out coolant, usually quite obvious once you've spotted them. Recent memory tells me someone had the front-back hard pipes leaking and had to replace one, so time to have a look at them.

From the sounds of things it sounds like it's disappeared relatively quicker this time so any decent garage should be able to find that obvious a leak.
Title: Re: Mystery leak
Post by: Peter Wright on January 23, 2012, 14:18
If you cant find a leak you might have to look at possible head gasket failure
Title: Re: Mystery leak
Post by: MelBee42 on January 23, 2012, 14:35
Quote from: "Wabbitkilla"You say you were getting steam from the engine bay?

First thing is take the frunk plastics off and take a look at the Rad, minor leaks can show up by the pink staining and build up of dried out coolant, usually quite obvious once you've spotted them. Recent memory tells me someone had the front-back hard pipes leaking and had to replace one, so time to have a look at them.

From the sounds of things it sounds like it's disappeared relatively quicker this time so any decent garage should be able to find that obvious a leak.


Thanks. It was disappearing at this rate previously, and the garage could only find the leaky-nipple issue (and after they replaced the washers it did pretty much slow down/stop, though appears obviously to be leaking as much now as it was before...!).
I did ask them to check around the rad last time but as the person who gave me back the keys wasn't the person who checked the car, I'm not really sure what they did.

Yup, steam from the engine bay. Coming from the top right hand side.

Head gasket... yes possibly, and it's what killed my MGF.  s:( :( s:(  Almost exactly this time last year in fact! Also due to inconsiderate idiots not letting me pull over, I had to keep it running way longer than I would have wanted - so could have done further damage.  s:( :( s:(
Hopefully I actually make it to the garage this time!
Title: Re: Mystery leak
Post by: Dyn-Evo on January 23, 2012, 14:38
Yeh...H/G is a possibility...!  s:? :? s:?  

How was your expansion tank?

Empty, or overflowed..?
Was there evidence of coolant being ejected from your coolant reservoir overflow pipe..?

If so, then its going to be H/G related: the coolant cap is rated at around 12psi......shoving extremely hot gases at 150psi+ into a sealed, pressurised coolant system is going to stress something.....

As the expansion tank overflow pipe should be the weakest link / path of least resistance for the coolant, it should have ejected loads of coolant....?

Also, do you have white smoke from your exhaust on throttle...?
Depending on the severity of the H/G failure, its likely that coolant is being forced INTO the cylinder(s) on the intake stroke, by the (over)pressurised coolant system..?
Have you got any symptoms of misfire..?

Its possible that the H/G only fails when the engine is hot: that means you'll only notice the problem on long(ish) journeys...?

Also, check REALLY carefully for leaks at hose joints (anywhere there is a clip,basically).
I spent ages tracking down a coolant loss problem on mine, only to find a hose join leaking, but only when the engine was hot, and up to full temp/pressure!

Pay particular attention to the heater pipe run: thats where mine was.....!  s:wink: :wink: s:wink:  

Let us know..?
Title: Re: Mystery leak
Post by: Wabbitkilla on January 23, 2012, 15:10
Head gasket, Water pump, or pipe.

Take it to a decent garage.
Title: Re: Mystery leak
Post by: MelBee42 on January 23, 2012, 15:16
The expansion tank was empty.
No evidence of liquid coming out the overflow that I could see. Just a *lot* of steam coming from around where the dipstick is.
I have however noticed dry white residue around the engine bay in the last few weeks. Don't know if that could potentially be dried coolant? It's definitely not pink.
White smoke from the exhaust - yes, but only when the engine's cold.
Misfire - no, well certainly not usually anyway, though it sounded pretty rough when I started it up again after filling up with coolant on the hard shoulder.
More background info - engine overheated after 15-20 mins (half of which was spent stuck in traffic).
Thanks all - I have copy/pasted your suggestions into one handy document which I will give to the garage.
My only worry is making it there OK and without doing any further damage to the engine, as I'm 50 miles from home and really need to take it somewhere local to where I live.
Just top up with coolant and hope for the best...?!! That plan worked out pretty badly on the MGF last year!
Title: Re: Mystery leak
Post by: aaronjb on January 23, 2012, 15:40
Steam from the dipstick area would point to waterpump or the hose from the thermostat housing (just below the alternator on the back of the block) as Nic suggests.

Since this garage has had one shot at finding the leak already, ask them if they pressure tested the system - if they didn't, I'd suggest finding a better garage.
Title: Re: Mystery leak
Post by: MelBee42 on January 23, 2012, 15:43
Quote from: "aaronjb"Steam from the dipstick area would point to waterpump or the hose from the thermostat housing (just below the alternator on the back of the block) as Nic suggests.

Since this garage has had one shot at finding the leak already, ask them if they pressure tested the system - if they didn't, I'd suggest finding a better garage.

Thanks.
I specifically asked them to pressure test the system... they said they did. They've always been good to me previously (and at least they didn't charge me!).
Title: Re: Mystery leak
Post by: uktotty on January 23, 2012, 15:54
Quote from: "MelBee42"I specifically asked them to pressure test the system... they said they did. They've always been good to me previously (and at least they didn't charge me!).

Got your moneys worth then!

Not heard of anyone blowing a head gasket, which is good
Title: Re: Mystery leak
Post by: MelBee42 on January 23, 2012, 15:57
Quote from: "uktotty"Not heard of anyoen bowing a head gasket, which is good

Well if it's going to happen to anyone, it'd be me, the way my luck is going!  s:( :( s:(
Title: Re: Mystery leak
Post by: 2 of the left on January 23, 2012, 21:26
I have had same problem for a few weeks now After advice from the forum I checked the rad after removing the "frunk" plastics and found pink deposits so to keep me going until I can afford to get done all that is needed (New rad and pre-cat removal) I threw in Rad Weld which has held it until to day Have checked all levels daily - On Saturday found reservoir nigh on empty - so ran the car for 5mins whilst cold and watched the coolant level rise but it was way below minimum - Did the work commute today and before returning home checked levels again - The reservoir tank empty again! - So filled to minimum level with fresh coolant -Will have to check tomorrow in daylight to see what levels are reading. NOW before anyone goes off on one regarding using Rad Weld it's a "stop-gap" solution and as I'm to fork out for new rad shortly the system will be flushed. Had same problem with my Mk2 but ended up with steam in engine bay and warping the engine so that trying to fit a head gasket was more or less impossible - hence p/x ing for the Mk3
Title: Re: Mystery leak
Post by: 2 of the left on January 23, 2012, 21:34
Further to my last - The white residue you have spotted in the bay is a direct result of having steam under pressure in that area!
Title: Re: Mystery leak
Post by: Anonymous on January 24, 2012, 07:53
Rad weld does work at filling in holes. It is also good at blocking small water holes in the water pump and engine. Its try your luck stuff.
Title: Re: Mystery leak
Post by: loadswine on January 24, 2012, 10:39
its a get you home solution really. once you get home and get the right component fitted, the system should have a good flush.
Title: Re: Mystery leak
Post by: MelBee42 on January 24, 2012, 20:39
Thanks all. Took the train back on Monday night (and back in this morning - this time with more coolant!) - topped up the coolant, and managed to get back to the garage safely. Asked them to look at a few things but they were a bit dismissive to be honest! Will see what they say tomorrow...
Title: Re: Mystery leak
Post by: StuC on January 24, 2012, 20:54
It least you didn't have any disasters on the way home, luck was with you then!  :-) :-) :-)
Title: Re: Mystery leak
Post by: Anonymous on January 24, 2012, 21:35
If youre 50 miles from Nottingham, anywhere near Matt at Water Orton?
Title: Re: Mystery leak
Post by: MelBee42 on January 24, 2012, 21:49
The car is at the garage that's walking distance from my house at the moment! Thanks though  s:) :) s:)
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 12:09
It was the head gasket.  s:( :( s:(  Just waiting now to find out how massive the bill will be...  s:( :( s:(
Title: Re: Mystery leak
Post by: nathanMR2 on January 25, 2012, 12:14
Are they sure as we don't see many of these go?

You really dont have much luck!  s:( :( s:(
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 12:58
They were quite sure, they said they did a chemical test (I think - I possibly stopped listening after they said head gasket!) to confirm. Total bill £740. The exact same thing happened to me last year with the MGF - almost a year ago to the day in fact!  s:( :( s:(
Title: Re: Mystery leak
Post by: Peter Wright on January 25, 2012, 12:59
Quote from: "MelBee42"It was the head gasket.  s:( :( s:(  Just waiting now to find out how massive the bill will be...  s:( :( s:(
Or cracked cylinder head   s:( :( s:(
Title: Re: Mystery leak
Post by: nathanMR2 on January 25, 2012, 13:06
Ouch! Do you want the number for my guy?

Im not sure how ud get on getting it to him but i have a feeling it will be alot cheaper.
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 13:53
Thanks - I can't really drive it anywhere in case it does more damage. £740 is worst case, depending on the amount of damage done, which they won't know until they strip it down (or whatever the technical term is). I've done quite a lot of miles in it though since the apparent 'leak' occurred so I'm predicting the worst. To be honest I had always thought that head gaskets failed due to overheating, which in my case did occur due to a lack of coolant... due to a leak. Not the other way around. I really hope I don't still have a leak once this gets fixed...!
Title: Re: Mystery leak
Post by: Wabbitkilla on January 25, 2012, 14:03
You just echoed my thoughts Mel.

Leak .... Garage couldn't find leak ...... Leak got worse ... lost significant coolant .... overheated ... head gasket (possible head) = Garages responsibility for being inept at not finding the leak in the first place.

Proving it = impossible.

Never heard of a HG going on a standard engine, they have no reputation for it.
Well i suppose you're feeling pretty unlucky enough now, sorry about that, look forward to it being back on the road roof down and wind in your hair   s:) :) s:)
Title: Re: Mystery leak
Post by: StuC on January 25, 2012, 14:08
Quote from: "Wabbitkilla"Proving it = impossible.

Made worse but the fact they didn't charge the first time around  s:-( :-( s:-(
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 14:20
Rest assured I will be asking them to check again for leaks after they fix it, and then monitoring the coolant level like a hawk! They did say they pressure tested the system (again), checked everything, couldn't find any leaks (again).
Usually they are pretty decent though, I've been there probably about five or six times in the last year and a bit and the sum total of all charges was £10 (they even came round to my house once to get my car started so it could make it to the garage so they could fit a new connector to the battery - no charge).
Yup. I am feeling unlucky indeed. First it burns oil (new engine), then the mystery leak, then power steering epic fail (still don't know what's causing that but the steering bizarrely seems OK at the moment), then head gasket blown. And I've only had it since June. Total repair bills will be more than £2k so far after this.
Title: Re: Mystery leak
Post by: nathanMR2 on January 25, 2012, 14:31
Ive just made a call and been quoted £500.00 worst case on a head gasket by my guy. Are you not with the AA or RAC and get them to recover you to 'your nearest Toyota specialist'. From what uve said i really dont trust your garage and by the sounds of it their actions have resulted in the problem you now have, thats if they are even right!

Failing that you could always see what Mattperformance would charge to give you an idea. Atleast with either Matt or my guy they work on MR2's, they know MR2's and will be far more reliable than your garage.
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 15:12
Thanks Nath but I just really don't have the time or the energy to do that - I want the car walking distance from mine so I can actually pick it up, too. Also they have already started work on it.
I am certain they're right about the gasket, my concern is that there's still a leak somewhere that caused this whole problem in the first place. If it turns out there is, I'll complain to the garage and I'll take it somewhere else. It's just all very difficult getting things sorted logistics wise because of where/when I work, and I am running out of leave to take (have used a significant portion of my leave on fixing/finding cars/engines).
Sorry if I sound grumpy - I feel it!
Title: Re: Mystery leak
Post by: Anonymous on January 25, 2012, 15:15
mel how far did you get until you noticed the temp
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 15:20
I was stuck in slow moving traffic, and no-one would let me pull into the left lane to get out of the way for some time (insert rude word about them here), even though the car very much looked like it was on fire.
So - not great really!
Title: Re: Mystery leak
Post by: Anonymous on January 25, 2012, 15:26
[right:3drdku0o][/right:3drdku0o]
Quote from: "MelBee42"I was stuck in slow moving traffic, and no-one would let me pull into the left lane to get out of the way for some time (insert rude word about them here), even though the car very much looked like it was on fire.
So - not great really!

but how many miles as im just wondering if the thermostat is working correctly, because it wont cause a leak but if it stays closed then it will over heat as the water is never pump through the rad at the front till its open.
Title: Re: Mystery leak
Post by: MelBee42 on January 25, 2012, 15:38
It wasn't overheating when I topped it up with coolant or when I drove it home (it's about a 100 mile round trip) so I don't think it's the thermostat. To answer your question - no miles, more like yards, I was crawling along in traffic on the slip road to get to the M1!
Title: Re: Mystery leak
Post by: Anonymous on January 25, 2012, 15:46
i remember markiii telling me that the thermostat sensor reading (what you see in the car) and actually how hot the engine is. and from what i remember the engine and over heat before the needle actually reads hot. Might be worth having it changed if your not sure when it was changed for the cost of £5 - £10 it just rules it out. plus they a sod to change if they are needed to be changed
Title: Re: Mystery leak
Post by: mrzwei on January 25, 2012, 17:04
There are exhaust gas detector fluids about which you put in the radiator. The fluid changes colour if exhaust gas is present. The only way exhaust gas could get into the coolant would be via something like a blown head gasket (or a defect in the head / block). I guess this is what your garage did.

As stated, head gasket failures are rare but the overheating could have caused the gasket failure so get the garage to check that there are no other leaks in the system and when you get it back, check daily for a bit.

I think you've had your three bits of bad luck so things can only get better   s:D :D s:D  .
Title: Re: Mystery leak
Post by: Anonymous on January 25, 2012, 17:38
First head gasket failure I remember having heard of on the '2,hope you get it sorted easily enough.  s:( :( s:(
Title: Re: Mystery leak
Post by: MelBee42 on February 2, 2012, 10:39
Quick update on this.
Head gasket now replaced to the tune of an eye watering £757.28.
12 hours labour (?!)
Head set
Head bolts
Water pump
Thermostat
Head skim

I'm told no leak can be found but that the cylinder head was seriously warped so could explain a loss of coolant (bearing in mind it overheated on two separate occasions - gasket could've gone the first time around maybe...?).
Sadly there's a few other things wrong with it as well...!  s:( :( s:(
Title: Re: Mystery leak
Post by: nathanMR2 on February 2, 2012, 10:42
What else is wrong Mel?
Title: Re: Mystery leak
Post by: MelBee42 on February 2, 2012, 11:02
See 'steering troubles' - plus worn spark plugs (apparently).
Due for a service and MOT as well!
I wonder how much you get for a kidney on the black market these days...?
Title: Re: Mystery leak
Post by: nathanMR2 on February 2, 2012, 11:22
Yep seen it. See if D!ck has got a clean joint knocking around. Its not too difficult to fit by the looks of Les's how to.

Im assuming Rob put new oil and a new oil filter when he replaced the engine??? Your unlikely to really need a 'service' if so

Spark plugs..... no biggy but need doing.
Title: Re: Mystery leak
Post by: MelBee42 on February 2, 2012, 11:45
Thanks. Back to the same problem of not having anyone to fit second hand parts though.
Yup, new oil and filter, though the engine fit was around 8,000 miles ago.
Title: Re: Mystery leak
Post by: loadswine on February 2, 2012, 11:51
Well you got it fixed, so that is good in itself, but I can't help wondering if that water pump was behind it all along.
On Les's hwo to for the steering joint, there is also a link to getting new joints at sensible prices.
But, you have to find someone to do the job first I guess.
Title: Re: Mystery leak
Post by: StuC on February 2, 2012, 13:27
Quote from: "MelBee42"See 'steering troubles' - plus worn spark plugs (apparently).
Due for a service and MOT as well!
I wonder how much you get for a kidney on the black market these days...?

were the spark plugs new at the engine change?
or carried over from one or other of the engines?

as for the fitting of your second hand partsis it worth looking up Matt performance. Perhaps you could arrange to drop it off in the morning then pick it up later in the same day, as I know from previous posts overnight stuff presents a problem for you. Just a thought as it is something smaller.
Title: Re: Mystery leak
Post by: smarty72 on February 2, 2012, 14:42
Quote from: "MelBee42"Quick update on this.
Head gasket now replaced to the tune of an eye watering £757.28.
12 hours labour (?!)
Head set
Head bolts
Water pump
Thermostat
Head skim

I'm told no leak can be found but that the cylinder head was seriously warped so could explain a loss of coolant (bearing in mind it overheated on two separate occasions - gasket could've gone the first time around maybe...?).
Sadly there's a few other things wrong with it as well...!  s:( :( s:(

The warped cylinder head is likely to be a secondary issue caused by the overheating and not the cause of the coolant loss in the first place.  My local independent Toyota specialist told me that they have never had a head gasget failure.
Title: Re: Mystery leak
Post by: MelBee42 on February 2, 2012, 15:19
Quote from: "StuC"
Quote from: "MelBee42"See 'steering troubles' - plus worn spark plugs (apparently).
Due for a service and MOT as well!
I wonder how much you get for a kidney on the black market these days...?

were the spark plugs new at the engine change?
or carried over from one or other of the engines?

as for the fitting of your second hand partsis it worth looking up Matt performance. Perhaps you could arrange to drop it off in the morning then pick it up later in the same day, as I know from previous posts overnight stuff presents a problem for you. Just a thought as it is something smaller.


I haven't at any point bought any spark plugs, I would assume they are from the newer engine.
Thanks for the suggestion but I wouldn't then be able to either make it to work or home from there I wouldn't have thought!

Thanks Smarty, and yes I am well aware of that. However I do now have a new water pump which may well have been the problem in the first place. Everything's been pressure tested twice and they can't currently find a leak. Not really anything else I can do other than monitor it for now.
Title: Re: Mystery leak
Post by: smarty72 on February 2, 2012, 15:53
Good luck.  You're well overdue some...!   s:( :( s:(
Title: Re: Mystery leak
Post by: 2 of the left on February 4, 2012, 00:09
It's a pity you can't get your Roadster down to my neck of the woods - The RN Engineers I know,  would have turned it around within 6 hours and the cost? - Under £100 and a case of Beer  s:wink: :wink: s:wink:
Title: Re: Mystery leak
Post by: MelBee42 on February 4, 2012, 12:19
Quote from: "2 of the left"It's a pity you can't get your Roadster down to my neck of the woods - The RN Engineers I know,  would have turned it around within 6 hours and the cost? - Under £100 and a case of Beer  s:wink: :wink: s:wink:

Might be time for a holiday weekend in Portsmouth then!  s;) ;) s;)