MR2 Roadster Owners Club

The Common Room => Reader's Rides => Topic started by: ilovejapcrap on June 8, 2017, 20:01

Title: PROJECT BLACK
Post by: ilovejapcrap on June 8, 2017, 20:01
So this is my mr2 :


(http://i.imgur.com/k6LwL2Z.jpg) (http://imgur.com/k6LwL2Z)

ive purchased it with no MOT and 77,000 on the clock.

my mate drove it home for me on trade plates and says it drives ok.

It does however Smoke

(http://i.imgur.com/ZpeN4kD.jpg) (http://imgur.com/ZpeN4kD)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 8, 2017, 20:07
so I took it to a mechanic mate to try and fathom out what's up with it.

before I went it was looking like this :

 m https://www.youtube.com/watch?v=SE2Ae1Ym-Qo (https://www.youtube.com/watch?v=SE2Ae1Ym-Qo) m

Smoke was white and black leading me to hope it wasn't the common oil ring issue.

After taking it to his garage it would seem its now showing as blue smoke and worse case scenario !!

so strip down it is :
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 8, 2017, 20:09
(http://i.imgur.com/K7LD825.jpg) (http://imgur.com/K7LD825)

(http://i.imgur.com/NkkEBBP.jpg) (http://imgur.com/NkkEBBP)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 8, 2017, 20:11
getting closer

(http://i.imgur.com/m1ocxcd.jpg) (http://imgur.com/m1ocxcd)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 8, 2017, 20:13
wire loom removed from engine :

I found this very easy not sure why a lot take out full loom with engine ?

(http://i97.photobucket.com/albums/l227/jameacochran/IMG_1459.jpg) (http://s97.photobucket.com/user/jameacochran/media/IMG_1459.jpg.html)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 8, 2017, 20:22
ok guys one question,

  what is this looking up at engine from under car

next to alternator I'm guessing a plug for model with air con ???


(http://i97.photobucket.com/albums/l227/jameacochran/IMG_1454.jpg) (http://s97.photobucket.com/user/jameacochran/media/IMG_1454.jpg.html)
Title: Re: PROJECT BLACK
Post by: Smcknighty on June 8, 2017, 21:46
Yeah I had the same thought, it's in the right area. I can confirm if you don't have aircon then there is a disconnected connector there!


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 11, 2017, 07:48
Phew,

engine out yesterday !

(http://i.imgur.com/MCcXtyi.jpg) (http://imgur.com/MCcXtyi)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 11, 2017, 07:50
then stripped down :

(http://i97.photobucket.com/albums/l227/jameacochran/IMG_1473.jpg) (http://s97.photobucket.com/user/jameacochran/media/IMG_1473.jpg.html)

(http://i97.photobucket.com/albums/l227/jameacochran/IMG_1481.jpg) (http://s97.photobucket.com/user/jameacochran/media/IMG_1481.jpg.html)

(http://i97.photobucket.com/albums/l227/jameacochran/IMG_1479.jpg) (http://s97.photobucket.com/user/jameacochran/media/IMG_1479.jpg.html)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 11, 2017, 07:53
It would seem my oil burning issue was coming from cylinder no. 3

when first stripping as you turned engine you could see a small line of oil piston 3 was unable to scrape back and thus would be getting burned

also on the head the valves for cylinder 3 had a huge amount of carbon build up compared to the others.

Not sure if photo shows this !!


(http://i.imgur.com/UFb2dxc.jpg) (http://imgur.com/UFb2dxc)
Title: Re: PROJECT BLACK
Post by: shnazzle on June 11, 2017, 08:13
How did you get the engine out? Surely it didn't slide out from under that space on the pics?

And your suspension are arms still connected... Or did you put them back in loosely after removing the engine?

I'm confused. If you managed to remove the engine just on those ramps, which I have, it makes my engine swap shopping list a fair bit shorter in a couple of years
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 11, 2017, 17:30
The car stayed on ramps during removal. once I'd removed the drive shafts I bolted hubs etc back on loose and then sat car on them.

I took inlet manifold off engine whilst in car.

So just engine and gearbox with starter and alternator left on.

I did not remove the wire loom with engine simply took off any plugs connected to engine and tied all loom up out of way.

Unbolted the engine mounts with engine on a jack.

Then lowered down as much as possible. Once down tilt engine to get out on its side man handle off jack onto the creeper I had then pull. The alternator will just clear the subframe.

Two man job to rag about but basically I pulled it out on its side with exhaust exit on ground.

To be honest it was fairly easy. When on jack have a good bit off wood that will cover gearbox to sump and jack in middle it holds engine fairly straight.

I'm gonna put back in two bits. Engine first then box.

Loads of room
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 11, 2017, 17:32
I should also note when on creeper board I span it so it came on its side and out side wards if that makes sence ?
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 14, 2017, 12:57
(http://i.imgur.com/jQWinOa.jpg) (http://imgur.com/jQWinOa)

(http://i.imgur.com/3FQucuk.jpg) (http://imgur.com/3FQucuk)

(http://i.imgur.com/0yh1PYB.jpg) (http://imgur.com/0yh1PYB)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 14, 2017, 12:57
(http://i.imgur.com/P24xiVW.jpg) (http://imgur.com/P24xiVW)

new parts are arriving
Title: Re: PROJECT BLACK
Post by: shnazzle on June 14, 2017, 14:26
Thanks for the explanation of how it came out.
Sounds like it's very doable without lifts etc.
I would just unbolt the subframe to be honest, for the sake of a few bolts. 100 quid for a re-alignment afterwards is neither here nor there on a full engine rebuild is it?  s:) :) s:)

Pistons look like they'll oil up just fine  s:) :) s:)  
A running total of costs would be amazing haha. If I may be so bold
Title: Re: PROJECT BLACK
Post by: jvanzyl on June 14, 2017, 19:34
Wow... that's pretty amazing without lifts.. didn't know it was possible!


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 14, 2017, 22:56
Quote from: "shnazzle"A running total of costs would be amazing haha. If I may be so bold


Yes I'm gonna give total cost of build on engine afterwards no problem.

I am getting some parts cost via a mechanic mate and also replacing some stuff others did not but want it right and all done whilst out.

Updates to follow.
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 14, 2017, 22:57
Quote from: "jvanzyl"Wow... that's pretty amazing without lifts.. didn't know it was possible!


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Not just possible it's actual really easy I was dreading it with all the stuff I read on internet.

But just lay on its side (bit of a wiggle whilst doing this ) then spin on a Creeper and pull out.
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 15, 2017, 19:52
(http://i.imgur.com/1k9AvJR.jpg) (http://imgur.com/1k9AvJR)

more parts arrived !!!!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 15, 2017, 19:53
(http://i.imgur.com/ykcoZXK.jpg) (http://imgur.com/ykcoZXK)


head back from being honed  s:) :) s:)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 18, 2017, 17:23
(http://i.imgur.com/6T4nrWz.jpg) (http://imgur.com/6T4nrWz)

bottom end back together
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 22, 2017, 18:11
Progress update :

top end stripped cleaned valves re lapped and put back together

(http://i.imgur.com/2p5pCnt.jpg) (http://imgur.com/2p5pCnt)

(http://i.imgur.com/QYHoV0b.jpg) (http://imgur.com/QYHoV0b)

(http://i.imgur.com/ikNjaPM.jpg) (http://imgur.com/ikNjaPM)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 22, 2017, 18:12
old valve steam seals:

I found a real pain to remove:

(http://i.imgur.com/D6F2JPu.jpg) (http://imgur.com/D6F2JPu)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 5, 2017, 23:29
(http://i.imgur.com/RkUk09i.jpg) (http://imgur.com/RkUk09i)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 5, 2017, 23:31
(http://i.imgur.com/Fd1SFPJ.jpg) (http://imgur.com/Fd1SFPJ)

(http://i.imgur.com/QVEWQfx.jpg) (http://imgur.com/QVEWQfx)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 5, 2017, 23:31
so engine is done and back together !

fingers crossed she works  s:) :) s:)

so she has

New style pistons
new clutch
re-honed block
new timing chain setup
all new gaskets
new water pump
new valve seals
valves re seated on head
new auxiliary pulley (mine broke whilst taking engine out)
new injectors

I'm up to about £700 in bits for interest (got discount as have a mate in the trade)
Title: Re: PROJECT BLACK
Post by: shnazzle on July 6, 2017, 14:17
That's a really good price for all that! Hope you're buying your mate a beer.


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 6, 2017, 23:31
(http://i.imgur.com/FwsixAZ.jpg) (http://imgur.com/FwsixAZ)


Step one move engine to car in my special made crate

Step two get under subframe by lying on side on creeper and sliding under , a lot easier without a gearbox

Step three wiggle off creeper and stand upright
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 6, 2017, 23:38
(http://i97.photobucket.com/albums/l227/jameacochran/IMG_1623.jpg) (http://s97.photobucket.com/user/jameacochran/media/IMG_1623.jpg.html)

(http://i.imgur.com/FSNL6Rn.jpg) (https://imgur.com/FSNL6Rn)

Step four lift each side at a time sliding a bit of wood under until at height for trolley jack

Warning this is a mini workout !
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 6, 2017, 23:42
Step five with no picture get engine to engine mount on drivers side and bolt loose

Step six call mate wait half an hour slide gearbox under car with trolley jack, remove trolley jack. Slide under car get mate to grab gearbox from above move on to body and push up whilst he pulls.

Step seven start putting bolts in on gearbox and engine mounts

Step eight once all in loose go around and tighten

STEP NINE clean out all crap from engine build and realise you have not fitted new thrust bearing to gearbox ! ! Yep I gotta take it back out tomorrow! ! ( just the gearbox mind )

(http://i.imgur.com/TCPrYmu.jpg) (http://imgur.com/TCPrYmu)
Title: Re: PROJECT BLACK
Post by: shnazzle on July 7, 2017, 09:27
Hahaha..nice one. Sounds like hard work,but still removes the need for a fair bit of expensive kit

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Title: Re: PROJECT BLACK
Post by: jvanzyl on July 7, 2017, 10:31
This is brilliant! Makes it a lot clearer for those of us who've never actually seen it done. Thank you!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 10, 2017, 18:30
update the gearbox now has a new thrust bearing took 30 mins from start to finish with help of a friend.

I've still not got the thing to start as of yet !



UPDATE

I have a low compression issue and it wont start don't yet know why  s:( :( s:(  (see other post on low compression )
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 20, 2017, 09:46
So I had the head fully re-built (wasn't the issue but looked so much cleaner than my effort and was 100% right)

wish I had a picture as really does look like a new head.

then new head gasket / bolts for a 2nd time and finally

IT RUNS !!!!!!!!!


After much messing around I know have a y reg mr2 with

New clutch
New updated pistons
New piston rings
New timing chain
Fully rebuilt head with clearances checked etc
New pulley
New water pump
New aux belt
New injectors
Re honed block

Uhmm think that's it basically as good as a new engine.

Still stuff to do but big hurdle done
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 20, 2017, 09:55
 m https://youtu.be/yGNOdvMkFbM (https://youtu.be/yGNOdvMkFbM) m
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 23, 2017, 21:31
got a new sub frame rust free stripped and powder coated


(http://i.imgur.com/BoXoEfe.jpg) (http://imgur.com/BoXoEfe)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 23, 2017, 21:57
(http://i.imgur.com/p5lXxjw.jpg) (http://imgur.com/p5lXxjw)

fitted  : )
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 23, 2017, 21:57
Started on the arms

(http://i.imgur.com/jH6Y5Oo.jpg) (http://imgur.com/jH6Y5Oo)

old bush out with ease

(http://i.imgur.com/kVRlXIW.jpg) (http://imgur.com/kVRlXIW)
Title: Re: PROJECT BLACK
Post by: Call the midlife! on August 23, 2017, 22:12
Quote from: "ilovejapcrap"(http://i.imgur.com/p5lXxjw.jpg) (http://imgur.com/p5lXxjw)

fitted  : )
I hope you filled it with protection first?


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 23, 2017, 22:18
you can do it whilst on car take the rubber bungs out and spray in.

but yes I did
Title: Re: PROJECT BLACK
Post by: Call the midlife! on August 23, 2017, 22:26
Quote from: "ilovejapcrap"you can do it whilst on car take the rubber bungs out and spray in.

but yes I did
I'm going to fill mine with rice over winter, keep it dry, old school...


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 23, 2017, 22:50
Quote from: "Call the midlife!"
Quote from: "ilovejapcrap"you can do it whilst on car take the rubber bungs out and spray in.

but yes I did
I'm going to fill mine with rice over winter, keep it dry, old school...


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may be a bit heavy lol
Title: Re: PROJECT BLACK
Post by: Call the midlife! on August 23, 2017, 22:51
Quote from: "ilovejapcrap"
Quote from: "Call the midlife!"
Quote from: "ilovejapcrap"you can do it whilst on car take the rubber bungs out and spray in.

but yes I did
I'm going to fill mine with rice over winter, keep it dry, old school...


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may be a bit heavy lol
Not tinned rice...


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 24, 2017, 11:19
(http://i.imgur.com/v3YIX8p.jpg) (http://imgur.com/v3YIX8p)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 24, 2017, 11:19
new bushes on painted arms

(http://i.imgur.com/x3BnTwY.jpg) (http://imgur.com/x3BnTwY)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 24, 2017, 11:26
(http://i.imgur.com/uA1sszs.jpg) (http://imgur.com/uA1sszs)


got to say although expensive I'm loving the bushes soooooo easy to fit no press no messing
Title: Re: PROJECT BLACK
Post by: Call the midlife! on August 24, 2017, 11:41
Quote from: "ilovejapcrap"(http://i.imgur.com/uA1sszs.jpg) (http://imgur.com/uA1sszs)


got to say although expensive I'm loving the bushes soooooo easy to fit no press no messing
Saucy...


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Title: Re: PROJECT BLACK
Post by: Essex2Visuvesi on August 24, 2017, 11:53
Everyone loves a nice red bush  s:) :) s:)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 24, 2017, 12:18
Quote from: "Essex2Visuvesi"Everyone loves a nice red bush  s:) :) s:)

Is it appropriate to do a lube joke with this ?
Title: Re: PROJECT BLACK
Post by: Essex2Visuvesi on August 24, 2017, 13:17
Quote from: "ilovejapcrap"
Quote from: "Essex2Visuvesi"Everyone loves a nice red bush  s:) :) s:)

Is it appropriate to do a lube joke with this ?
No Idea
I was talking about a nice cup of tea
(https://foodnewz.files.wordpress.com/2011/07/tetley-redbush1.jpg)
  s:bounce: :bounce: s:bounce:
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 24, 2017, 20:51
(http://i.imgur.com/W5WFwew.jpg) (http://imgur.com/W5WFwew)

a rather crap phone pic fitted
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 24, 2017, 20:52
also today got a stainless manifold

(http://i.imgur.com/dz5b0pm.jpg) (http://imgur.com/dz5b0pm)
Title: Re: PROJECT BLACK
Post by: Call the midlife! on August 24, 2017, 23:11
Quote from: "ilovejapcrap"also today got a stainless manifold

(http://i.imgur.com/dz5b0pm.jpg) (http://imgur.com/dz5b0pm)
Definitely different to mine, the right hand O2 sensor has more slack in the cable, assuming they're all the same length. Noel Edmonds would love your engine compartment.


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Title: Re: PROJECT BLACK
Post by: K T M Rider on August 26, 2017, 13:58
Great thread !
Title: Re: PROJECT BLACK
Post by: delhusband on August 26, 2017, 19:19
+1
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on October 14, 2017, 22:48
Hello all,

Quick update wheels gone for a referb band new handbrake cables arrived !
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on October 23, 2017, 20:14
Handbrake cable done


(http://i.imgur.com/998ZAur.jpg) (https://imgur.com/998ZAur)

(http://i.imgur.com/ZarmvYE.jpg) (https://imgur.com/ZarmvYE)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on October 30, 2017, 18:37
rear bumper back on

(http://i.imgur.com/nLSSifB.jpg) (https://imgur.com/nLSSifB)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on October 30, 2017, 18:38
also got 20 litres of oil

only cheap stuff but want a load of changes on new engine to start with

(http://i.imgur.com/fZVnrcZ.jpg) (https://imgur.com/fZVnrcZ)
Title: Re: PROJECT BLACK
Post by: Call the midlife! on October 30, 2017, 18:39
Won't be long soon![emoji1303]


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on November 3, 2017, 10:21
It moved under its own steam !!!

drove to garage ready for MOT

Things to do:

1. Clean brakes
2. sort / connect handbrake cables correct
3.Fit broken stud in Hub
4. rattle from heat shield on Cat
5. bulb in no. plate light
6. Balance wheels as weights fell of fresh powder coat
7. full track and align as back ends been in bits !!!

look its on a ramp !!!!

(http://i.imgur.com/hNDjhiv.jpg) (https://imgur.com/hNDjhiv)

God I wish id had that during all the other work
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on November 3, 2017, 10:22
Just had a text after posting that

It has an MOT !!!!!!

Whoop whoop
Title: Re: PROJECT BLACK
Post by: Call the midlife! on November 3, 2017, 10:32
Good lad!


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Title: Re: PROJECT BLACK
Post by: delhusband on November 3, 2017, 13:04
Congrats on mot  s:D :D s:D
Title: Re: PROJECT BLACK
Post by: Chilli Girl on November 3, 2017, 19:43
Yes, well done.  I also see from the MOT that it's been in Doncaster during its life too.  I love it even more!  (My original home town)!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on November 4, 2017, 18:48
Well I got it from Grimsby and it's now about 20 miles from Doncaster !
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on January 27, 2018, 19:00
hello all !!!

long time no see!

I have finally insured the MR2 today !!

soon to be taxed and then driven at slow speeds with a few oil changes to see how the new engine gets on  s:) :) s:)
Title: Re: PROJECT BLACK
Post by: MR TWO on January 27, 2018, 19:49
Looking forward to a roadtest report.
Title: Re: PROJECT BLACK
Post by: Call the midlife! on January 27, 2018, 21:18
Bring it round and introduce it to the Crisis tomorrow! Just not too early...


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Title: Re: PROJECT BLACK
Post by: LeoD on January 27, 2018, 23:17
Excellent thread. Thanks for posting such detail. Hoping you having many fun miles in her
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on February 3, 2018, 09:37
wheels referb:

(http://i.imgur.com/JZ7ye01.jpg) (https://imgur.com/JZ7ye01)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on February 3, 2018, 09:41
so

I've actually done some miles:

around 50 so far !!

(http://i.imgur.com/qPbXGcq.jpg) (https://imgur.com/qPbXGcq)

(http://i.imgur.com/GFxRCxy.jpg) (https://imgur.com/GFxRCxy)

few little gremlins to iron out, may have a slightly duff bat, bad earth or alternator as now and again I'm getting some red lights flashing up! going to have a look on sunday.

Also the new clutch thrust bearing is STILL squeeling, driving me mad! so maybe taking the box back out :(
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on February 6, 2018, 20:53
little update kids.

Basically been driving it, put around 300 miles on to date.

friend has a new o2 sensor I'm picking up to stick in bank 2 no.1

then oil change ahead !

oh and a good jet wash to get the salt off it !
Title: Re: PROJECT BLACK
Post by: jonbill on February 6, 2018, 22:56
300 miles? Time to relax then [emoji847]
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on April 20, 2018, 18:54
update for everyone!

i have a gearbox grumble noise  :'(
Title: Re: PROJECT BLACK
Post by: Chilli Girl on April 20, 2018, 19:04
Quote from: ilovejapcrap on April 20, 2018, 18:54
update for everyone!

i have a gearbox grumble noise  :'(

Oh dear, does that mean a new gearbox?  I hope not. :'(
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on April 20, 2018, 19:24
Quote from: Chilli Girl on April 20, 2018, 19:04
Quote from: ilovejapcrap on April 20, 2018, 18:54
update for everyone!

i have a gearbox grumble noise  :'(

Oh dear, does that mean a new gearbox?  I hope not. :'(

yep i suspect so !!!
Title: Re: PROJECT BLACK
Post by: Bcxbcx on April 21, 2018, 11:38
Damn! Sorry to hear that after all your hard work rebuilding it so far.
Seems more than a few on here have been having gearbox problems lately.
Opportunity to go 6 speed?
Title: Re: PROJECT BLACK
Post by: delhusband on April 21, 2018, 18:57
Sorry to hear that, not good
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on April 25, 2018, 21:27
Hello all !


Soooo, visited Rutland MR2 today and picked up a 5 speed LSD gear box, a pre facelift bumper and a bonnet, plus Some bits for call the midlife

Pictures of a gearbox in gearbox out job to follow soon.

Big thanks to Rutland, fingers crossed the new box is good !  :P
Title: Re: PROJECT BLACK
Post by: nickz on April 28, 2018, 23:47
You're certainly putting some work in. Look's great though. Shame you had to replace the box. But Lsd is going to be nice.
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 1, 2018, 22:14
Quote from: nickz on April 28, 2018, 23:47
You're certainly putting some work in. Look's great though. Shame you had to replace the box. But Lsd is going to be nice.

It already had LSD  (:< >:) anyway got to be done as we speak I have the old box out and just picked up a clutch today , mine was new but the thrust bearing was noisy from go so going back under warranty.

Picks to follow !
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 5, 2018, 07:17
Morning all, update.

Old box is out. New old box (thanks Rutland mr2) is in.

Brand new clutch, even though the old one had done only 1200 miles but the thrust bearing was making a noise.

Hopefully bolt all rest back together and have running Monday ( I'm working sat / sun)

https://imgur.com/gallery/StDPG2G
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 18, 2018, 22:05
(https://uploads.tapatalk-cdn.com/20180518/d13940d3b03e31e4ed79cc628df28e3e.jpg)

Nearly new clutch changed for brand new clutch


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 18, 2018, 22:06
(https://uploads.tapatalk-cdn.com/20180518/98b06ec6e98cec5bf1ba24e57babfd35.jpg)

The two gearboxes hanging around mid change


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 18, 2018, 22:07
So new box and clutch in, I've started on the brakes !


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 18, 2018, 22:08
(https://uploads.tapatalk-cdn.com/20180518/dc10e895a0a706fb7a6d8f3d7b7ebde8.jpg)(https://uploads.tapatalk-cdn.com/20180518/df5c0924dc3feaa3f352f59f1a61dc90.jpg)


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 18, 2018, 22:20
(https://uploads.tapatalk-cdn.com/20180518/c8d043a2897515f38cffbb07ca48ede5.jpg)

Rear brakes cleaned new pads new rear disks then a trip to the lakes occurred this weekend ! (https://uploads.tapatalk-cdn.com/20180518/99f4781fd9ffb7ba7b91ca488cff5b41.jpg)


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 18, 2018, 22:21
(https://uploads.tapatalk-cdn.com/20180518/ed2315f19c94f67305322bd0fff3865a.jpg)

The lake trip resulted in a busted shock ( was on way when we went)

I'm guessing next update is going to be shocks all round !


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Title: Re: PROJECT BLACK
Post by: Topdownman on May 19, 2018, 07:37
I bet it felt great actually driving it after all the work you have done on it!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 21, 2018, 20:11
It sure did I can't get over how well they go round corners even on slightly worn shocks


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Title: Re: PROJECT BLACK
Post by: smarty72 on May 21, 2018, 20:38
Quote from: ilovejapcrap on May 21, 2018, 20:11
It sure did I can't get over how well they go round corners even on slightly worn shocks


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New ones are bound to transform it.

What you going for, KYB's with some lowering springs are popular at the moment, or you thinking of coilover's?
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 21, 2018, 22:32
Quote from: smarty2072 on May 21, 2018, 20:38
Quote from: ilovejapcrap on May 21, 2018, 20:11
It sure did I can't get over how well they go round corners even on slightly worn shocks


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New ones are bound to transform it.

What you going for, KYB's with some lowering springs are popular at the moment, or you thinking of coilover's?

KYB I don't see the poin in getting coil overs as I'll never bother altering them
Title: Re: PROJECT BLACK
Post by: StuC on May 24, 2018, 15:13
Nowt wrong with the stock set up IHMO.
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 17, 2018, 18:10
(https://uploads.tapatalk-cdn.com/20180717/b6842c972ba2e0a7b50e42802955a632.jpg)

(https://uploads.tapatalk-cdn.com/20180717/932b74b280260d3113277d8729d95cd7.jpg)


Ohhh something's occurring ! 🤭


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 18, 2018, 16:38
(https://uploads.tapatalk-cdn.com/20180718/4c739ac07938338e97f390443724261d.jpg)


Just need to for it all !


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Title: Re: PROJECT BLACK
Post by: Call the midlife! on July 18, 2018, 16:42
Quote from: ilovejapcrap on July 18, 2018, 16:38
(https://uploads.tapatalk-cdn.com/20180718/4c739ac07938338e97f390443724261d.jpg)


Just need to for it all !


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Looking good for some more days out this year! Are those rubbers genuine Toyota or pattern? If they're pattern I think they'll want trimming down to fit, I'm sure the ones @KTM Rider had needed trimming to fit the bump stops.


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 18, 2018, 21:54

Pattern pal, Feel abit too firm a plastic to me was expecting it to be more rubbery, time will tell
Title: Re: PROJECT BLACK
Post by: Call the midlife! on July 18, 2018, 22:06
Quote from: ilovejapcrap on July 18, 2018, 21:54

Pattern pal, Feel abit too firm a plastic to me was expecting it to be more rubbery, time will tell
They'll be fine but sure they'll need trimming down to fit the stops, I'll ask H tomorrow night as he was there as well.


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 21, 2018, 08:42
Work has started ! (https://uploads.tapatalk-cdn.com/20180721/2f5661bc33fffcdea805277ebd3af057.jpg)(https://uploads.tapatalk-cdn.com/20180721/46fdc9818e0b19b8497ff04a0b2cc9f5.jpg)(https://uploads.tapatalk-cdn.com/20180721/73ed9a9ba1ba5f0d30b1c8b07f0ee3d2.jpg)


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 21, 2018, 08:44
Findings to date:

Need new links from suspension too ARB

Order today.

Going to get ARB powdercoated whilst its off!

Also I have a leaking rear calliper [emoji22]


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 21, 2018, 08:45
Forgot to say in pic of new suspension built up I had rubber gator and bump stop on wrong way round discovered this when I took other side apart 🤦🏼‍♂️

It came back off and was done right !


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 28, 2018, 22:01
(https://uploads.tapatalk-cdn.com/20180728/046ce68ab193f7802b8d1bed16d4bccb.jpg)(https://uploads.tapatalk-cdn.com/20180728/6d2e4c71630a48e0ab06dd8d737074f5.jpg)


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on July 28, 2018, 22:02
(https://uploads.tapatalk-cdn.com/20180728/9d6ba7ad3c606d63bb8165ee88b91242.jpg)


Changed bumper for correct PFL one. Anyone need some fog lights?, think ones cracked etc


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 27, 2018, 08:17
I(https://uploads.tapatalk-cdn.com/20180827/72f5b14c1bd91493c8958a7cc3c95388.jpg)(https://uploads.tapatalk-cdn.com/20180827/573cf342fd97b39f4fc8cf59a15275dc.jpg)(https://uploads.tapatalk-cdn.com/20180827/0fd2fbe5184854cbdf8894b7d9e3e0c0.jpg)(https://uploads.tapatalk-cdn.com/20180827/2c02cb1f933e36c9d8a3282d6c7f6d22.jpg)


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 27, 2018, 08:18
(https://uploads.tapatalk-cdn.com/20180827/101c1f94901f42dd5f57cf28ded74db1.jpg)(https://uploads.tapatalk-cdn.com/20180827/4402c56193d2b32e35705fcc940d1b7b.jpg)


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 27, 2018, 08:18
BCS have done me proud [emoji4]


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 30, 2018, 13:32
(https://uploads.tapatalk-cdn.com/20180830/fe5c118c87b37bce8e3cd61aa2e07f46.jpg)

Front dine also with beaded lines [emoji4]


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Title: Re: PROJECT BLACK
Post by: 1979scotte on August 30, 2018, 16:22
Got to love predictive text
Title: Re: PROJECT BLACK
Post by: shnazzle on August 30, 2018, 16:41
I love to dine on beaded lines...

(coincidentally, "dine" was autocorrected to "done" for me)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 31, 2018, 18:33
(https://uploads.tapatalk-cdn.com/20180831/45b635dbf862936faeb60c4a4506748c.jpg)

(https://uploads.tapatalk-cdn.com/20180831/db35bc0882f5ae51c7bf4665ad6a2ca2.jpg)


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Title: Re: PROJECT BLACK
Post by: delhusband on August 31, 2018, 18:40
Tidy. You could certainly dine off those calipers  :) You not dying to get out on the new shocks/springs and feel all that niceness  :D
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on August 31, 2018, 18:54
Sure am mate but having issue bleeding them. Either lots of air or I've broken salve cylinder.

Just been told by mechanic mate you should try not to pump all way to floor as they can pop a seal.

I wanted to be up and running today [emoji22]


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Title: Re: PROJECT BLACK
Post by: ilovejapcrap on January 24, 2019, 20:57
Quick update.

Still have the car.

Soon to have new handbrake cables again as cheap ones are rubbish, midlife hopefully ordered me some [emoji6].

It's due an MOT at the same time


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Title: Re: PROJECT BLACK
Post by: Chilli Girl on January 24, 2019, 21:29
Glad to hear you still have the car.  Hope the MOT all goes ok. :)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 16, 2019, 07:44
(https://i.imgur.com/g2jyjjb.jpg)

its started again !!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 16, 2019, 07:47
handbrake replacement has started

(https://i.imgur.com/2p023zB.jpg)

(https://i.imgur.com/31ghLAf.jpg)

(https://i.imgur.com/0fbQBUX.jpg)

tank down

(https://i.imgur.com/vK6Xk6F.jpg)


no after pic but new genuine cables now in  8)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 16, 2019, 07:48
moved on to fitting new rad:

(https://i.imgur.com/zrLh9RO.jpg)

(https://i.imgur.com/z0Zq9xp.jpg)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 16, 2019, 07:51
forgot to say i replaced another couple of bushes on back arms:

(https://i.imgur.com/LP7cRgL.jpg)

(https://i.imgur.com/rE9FtyP.jpg)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 16, 2019, 07:53
i moved on to front to fit new lower arms and noticed this:

(https://i.imgur.com/ksPvjxD.jpg)

hmm somethings not right with new front suspension ???

suspect top mount is not turning and instead its eating the rubber :(

Ive ordered two new ones from Toyota and will investigate this week
Title: Re: PROJECT BLACK
Post by: tricky1138 on May 16, 2019, 09:05
Quote from: ilovejapcrap on May 16, 2019, 07:53
i moved on to front to fit new lower arms and noticed this:

(https://i.imgur.com/ksPvjxD.jpg)

hmm somethings not right with new front suspension ???

suspect top mount is not turning and instead its eating the rubber :(

Ive ordered two new ones from Toyota and will investigate this week

Mine was similar to that, I thought the spring had somehow jumped out it's seat, but now you have got me thinking. Will have another investigation!

Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 16, 2019, 09:58
just picked up two new rubbers that had been chewed up from Toyota 30 quid for pair.

The old pair had marks from spring and I assumed they came that shape and you fitted them in, but looking at new its not so im wondering if using old ones is the issue
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on May 21, 2019, 16:03

more parts

(https://i.imgur.com/jrDarCY.jpg)
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 11, 2019, 21:21
Update time !

The MR2 is MOT'd again :)

things done

1. new drivers front wing liner fitted

2. sorted the chewed up suspension issue new rubbers and top cups fitted, it would seem id not noticed the top cups have a small cut out to sit on shock notch if you will mine did not and as such moved with steering when they should not have !

3. new steering universal joint fitted.

so really starting to come together now.

Only sad thing is i was thinking of the money i've now spent on the MR2 in last couple of years and it adds up ! ! ! :(

just keep telling myself the nicer looking ones will probs need the same work anyway !
Title: Re: PROJECT BLACK
Post by: StuC on June 11, 2019, 21:44
When everything is sorted, she will pay you back two fold when you are driving her properly.

Money comes money goes.
Title: Re: PROJECT BLACK
Post by: 1979scotte on June 11, 2019, 21:51
Quote from: ilovejapcrap on June 11, 2019, 21:21Update time !

The MR2 is MOT'd again :)

things done

1. new drivers front wing liner fitted

2. sorted the chewed up suspension issue new rubbers and top cups fitted, it would seem id not noticed the top cups have a small cut out to sit on shock notch if you will mine did not and as such moved with steering when they should not have !

3. new steering universal joint fitted.

so really starting to come together now.

Only sad thing is i was thinking of the money i've now spent on the MR2 in last couple of years and it adds up ! ! ! :(

just keep telling myself the nicer looking ones will probs need the same work anyway !

Money converted into smiles is priceless and that what the car does.
Title: Re: PROJECT BLACK
Post by: Call the midlife! on June 11, 2019, 22:18
At least it's not Aky tuned, just don't bin it on our mystery tour. 👍🏻
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on June 25, 2019, 19:21
(https://i.imgur.com/bJXxgzg.jpg)

little trip away shame about todays weather  :-\
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on November 25, 2020, 13:13
Hello one and all long time no see !

Though I'd update this.

After doing nothing for over a year I got project black MOTd last week.

I had to have a new battery, handbrake adjusted and a new squib (the part that allows the steering wheel to turn but airbag and horn to still work) fitted.

The squib was my own fault due to incorrect fitting of the wheel when I did the steering UJ.

So really it needed a battery and handbrake adjusting (freeing off as had been stood).

All in all not bad, the new disks that had just sat even cleared up with use on way to the MOT.

Happy days 😃
Title: Re: PROJECT BLACK
Post by: LeRich on November 25, 2020, 21:39
Just read back through the thread with interest as a fellow black PFL owner. What a journey!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on December 5, 2020, 08:07
Quote from: LeRich on November 25, 2020, 21:39Just read back through the thread with interest as a fellow black PFL owner. What a journey!

It certainly has been. When purchasing the car I always looked at it as an education. I have spent alot more than the cars value. But walked away with a much larger understanding of how to repair certain parts of a car and how they work.

You can't beat in the job learning!
Title: Re: PROJECT BLACK
Post by: ilovejapcrap on March 31, 2021, 17:21
Well project black is for sale on ebay. It's just not getting used since new shifts at work and new misses.

Title: Re: PROJECT BLACK
Post by: Call the midlife! on March 31, 2021, 18:12
Quote from: ilovejapcrap on March 31, 2021, 17:21Well project black is for sale on ebay. It's just not getting used since new shifts at work and new misses.


Well that sucks balls but I can fully understand, just me left then and I had mine out for a thrash this afternoon.
Title: Re: PROJECT BLACK
Post by: 1979scotte on March 31, 2021, 18:56
Quote from: ilovejapcrap on March 31, 2021, 17:21Well project black is for sale on ebay. It's just not getting used since new shifts at work and new misses.




That's it blame everyone else.
😉