01 Red Roadster

Started by Chriss, April 1, 2019, 23:37

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Chriss

So after selling my Supra I was looking for a Roadster, I live in Ireland and could not keep the Supra as I was paying 1,280 pounds(€1494) just to tax it, The roadster is one of those cars that I have had a slight interest in years ago but my interest grew with seeing engine swap videos on youtube and Best Motoring videos. I found a fairly expensive low mileage Irish market car which is the same as the UK cars but I think we got a cheaper Radio and not the Sony one. Got it for around 2,400 pounds with 60k miles on the clock. The car came with a factory hardtop which was one of my main reasons for buying it and the only other necessity was that it could not be silver, sorry silver owners but every damn car on the road seems to be silver and I really would never buy one.



Chriss

#1
I bought the car at night so did not get to fully inspect it, basically my insurance company only gave me a few days to buy a new car otherwise they would cancel my policy and it is hard to find insurance for cars over 15 years old here so I needed to buy fast, in the morning I could see a few areas that need attention, a few chips of paint from the rear bumper, an area of the bumper seemed to be loose(the clip near the top), I had black cloth seats and the bolster is a bit worn so will be looking for red cloth or leather seats soon, the check engine light came on while driving home, my ODB read says it is the O2 sensor right so ordered that plus the removal tool. The hand brake is a big issue and is almost useless, The engine bay looked good however the header heat shield bolts where flattened and rusty and I could not get access to them with any tool at all, thankfully the underneath is completely rust free.


I really need to get this off so I can paint it and replace the rusty bolts with stainless steel ones, I ordered some reverse drill bits from Amazon.

Chriss

#2
I replaced the O2 Sensor, which was very easy, just un-clip wire, use removal tool to take out old one and screw in the new one, use the ODB II reader to clear the check engine light and bobs your uncle. I noticed the pre cats are still there so another job added to my to do list. Wheels are bubbling a bit so will have to refurb them, I might paint them charcoal or dark gold to suit the red of the car.

I wanted a less worn gear knob and boot so ordered a leather red stitch boot from Ebay as it already had the wire base that clips into the center console. I dont care too much about radio at the moment so ordered a cheap one from amazon, cost around 12 pounds, I will order something android in the future. The gear knob was the correct size to screw on but was far too tall so I dremeled the bottom of it off and it fits perfectly now.


The gaiter fit perfectly and smartens up the shifter. https://www.ebay.ie/itm/Gear-Stick-Gaiter-For-Toyota-MR2-MK3-Spyder-2000-07-Leather-Red-Stitching/282745191471?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649



Chriss

#3
Car failed its MOT :-[, battery not secure, front passenger parking light out, missing wheel nut :o and the handbrake performance was only at 10%. So not too bad but I need to fix the handbrake, I tightened it up to 5 clicks before the test but it is still under performing, I check the rear brake disc and see if I can adjust the mechanism from there. I really do not want to replace the brake lines to the hand brake.

The list of things to do are growing by the day. Still plan on maybe buying a rear spoiler it I can find the right one, most common bodykits do not look great to my eyes, so I will start small, rear spoiler and a front lip might be my first body mods.


shnazzle

Ah the life of an mr2 owner. Its funny to see the MOT pass rates. They're rather low haha.
I think it was in the 60% range. I bet 40% of that is handbrake
...neutiquam erro.

Chriss

#5
Lol, yeah from reading around it seems like it. There must be an upgrade out there.

I ordered some of Dev's keyhole covers and am looking to buy the shift bushings from the group buy section. I tried drilling out the heat shield bolts but have just got 2 holes running down the center of each, will pick up some 'Easy out' tools and go at them again tomorrow as I need to get rid of the precats, saw I was missing the rear window defogger wire for the hardtop so got one from ebay.



Will get some paint stripper for the wheels and wait for a sunny day to tackle a refurb. Decided against a set of red seats as red interior on a red car is a bit much. 

Chriss

#6
Passed the Irish MOT, a fail on handbrake performance is anything under 16%, mine was 17% so a pass is a pass.

I also had to replace the clamps for the battery, just picked up some wingnut type on Amazon.

Chriss

#7
Gear stick sorted.


I am still trying to get the dame Heat shield off as the rounded/flattened bolts are a real bit*h to get out, I have drilled both but still not budging.


Today I also removed the rear bumper, that is a ridiculous amount of screw to remove, I think on my Toyota Chaser it was only 4.


also with the bumper off I found some broken plastic in the nappy from a tail light so the car must of had an accident at some point and the tail light was replaced.

Chriss

#8
Finally got the bolts out from the top of my manifold heat-shield, a combination of titanium drill bits and a metal chisel. Got them painted up now but am thinking I might have a go at the pre cats, they look perfect right now but maybe it is better to just take the plunge.


Also had a look at my rear cross member(with the nappy still on), but it looks good. I assume that hole at the corner is on all them because there is an identical one on the other side.


1979scotte

Lots of your pics are missing mate and you should be getting the nappy off for anproper look.
First they came for the socialists, and I did not speak out—because I was not a socialist.
Then they came for the Jews, and I did not speak out—because I was not a Jew.
Then they came for me—and there was no one left to speak for me.

Free Ukraine 🇺🇦

Chriss

Thanks, I did not know the images were not showing, I was using google photos but it must have been linked to my private account, I will have a good look at the cross member soon as I will remove the precats soon and will have a look then. I am starting small with the car and building up.

I have ordered a facelift under-brace(hope it fits), a lip for the front bumper, a JDM screaming rooster emblem and some seat covers from Rutland. Things left to do would be get some new dials for the AC, refurbish wheels and paint in gunmetal, fit the shift cable bushings, get a front brace and new exhaust. Down the road I might turbo/supercharge.

Chriss

#11
Got the Badge and FL under brace.


Out with the old.

In with the new.


On a plus side almost no rust anywhere on the car even under the nappy.

A lip arrived from Germany, unfortunately they sent the wrong one, it was an Hyundai i30 so needed to go back.



StuC

You are making some good progress here Chris. :D
Can we help you to spend any more money on stuff? ;)
URBAN CUSTARD COLLECTIVE FOUNDING MEMBER

Chriss

Quote from: StuC on June  3, 2019, 12:42
You are making some good progress here Chris. :D
Can we help you to spend any more money on stuff? ;)

The club has been a great resource for sure, I just bought an exhaust from the WANTED section, I have a few bits and pieces on order(like a TRD front strut brace) and I really should get on refurbishing them wheels.

B_Tank88

What did you do to the hand brake to get it to pass?
2004 MR2 Roadster Sable/Red<br />2005 Corsa 1.2<br />2003 E46 M3 Coupe SMG

Chriss

Quote from: B_Tank88 on June  4, 2019, 13:46
What did you do to the hand brake to get it to pass?

I found some posts on here about tightening it and just kept doing it until it held the car under light acceleration. It did travel more than was ideal but it functioned correctly which was the main thing.

B_Tank88

Cool.

Did you have much cable left after tightening it? I need to do mine, I had a quick glance down the handbrake area and it looked like the nut was tightened before as I could see a fair bit of bolt thread..
2004 MR2 Roadster Sable/Red<br />2005 Corsa 1.2<br />2003 E46 M3 Coupe SMG

Chriss

Quote from: B_Tank88 on June  6, 2019, 17:14
Cool.

Did you have much cable left after tightening it? I need to do mine, I had a quick glance down the handbrake area and it looked like the nut was tightened before as I could see a fair bit of bolt thread..

I tightened it on three different occations, at first I was trying to get the notches to around 5 or 6 but this did not effect the actual hand brake strenght, I needed to loosen the bolt, turn car on, pump footbrake around 10+ times, pull the hand brake as far as it will go a few times to take up the slack on the cable and then tighten up the bolt again, my hand brake pulls to around 7 or 8 notches but it works.

I bought a low profile screw driver to make removing the central console a breeze.
https://www.amazon.co.uk/gp/product/B00B4TECTQ/ref=ppx_yo_dt_b_asin_title_o06_s00?ie=UTF8&psc=1

Chriss

Got some Face lift vents, I like them like this at the moment, I might paint at some stage in the future.


My wheels were in a very bad way with the usual clear coat peel and corrosion, I started the refurb process when it was nice and sunny but a storm came in and I was fighting for times it was not raining in order to finish, I just got the front wheels done, they are not great but better than they were, I will be looking to get them sand blasted in the future as this will save me a lot of time with stripping the clear coat.



I got an exhaust from the wanted section on here which I have yet to install.


So car is still a work in progress but is coming along.

StuC

Deffo need some clear repeaters.

I like the front wheel matching the side vent though. :)
URBAN CUSTARD COLLECTIVE FOUNDING MEMBER

Chriss

Quote from: StuC on June 16, 2019, 18:22Deffo need some clear repeaters.

I like the front wheel matching the side vent though. :)

Yeah some clear repeaters would be nice, still waiting on my front lip from that German bloke and a TRD spoiler would be perfect for me if I can find one.

Chriss

#21
I had some time off work so I decided to finish the rear wheels.

I think they turned out really nice.

I also went about tackling the new exhaust. It was a pain getting the old one off the hangers until I watched a guy using a plumbers grip and some WD-40 which did the job, the most troublesome one was the hanger at the exhaust tip. Then I ran into a small problem, getting the exhaust out. I ended up removing the crash bar on one side and that gave me enough clearance to wriggle it free.


As I want to put on the lotus style central exhaust I needed to remove the CAT heat shield, lots of snapped and rounded bolts, I eventually used my trusty tin snips to remove the two sections, It really is a handy tool.


While I had all the parts off I tried to remove the manifold, not happening as all the top nuts are rounded and so I did not even attempt the three amigos :(

What else can I do before I put on the exhaust....I know, the timing chain tensioner seems to be leaking a bit of oil so I will replace the gasket as it is such a simple job, off it comes and gasket replaced.


OH CRAP!!!!! when putting it back on I was torquing the nuts with a newly bought torque wrench, setting 9 Nm.....snap and off comes the stud. I dont know what I am going to do now.



It has taken me about an hour but I tracked down the part number, Tensioner Stud - Toyota (90126-06017)

mdw

Ooooops,   irwin stud extractor if you have enough to get a grip on.   If not a punch and try to tap it round ( careful re the ally timing cover).   Worst case the cover is going to have to come off and thats a lot of agro.   Is there enough space to put a nut on and weld it to the stud then undo? 
Sable 53
Spectra Blue 03

Chriss

There should be at least the thickness of the tensioner so I am not panicking yet, the weld on nut might be the way to go.

Chriss

I finally got the damn stud out, I tried lots of things but in the end I ended up buying a welder from lidl and welding a much larger nut onto the end of the stud.


I also got a spoiler it is blue so need to do some painting but I am happy with it.


Now the bad news, after I reinstalled the tensioner I cranked the engine by hand but did not hear it release, so I removed it and tried again....same thing, I did it one more time and think I hear a faint click so I wend and started the car but it would not turn over, I hope I have not screwed the timing chain. Does anyone know how easy/hard it is to remove the timing cover to have a look?

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