MR2 Roadster Owners Club

The Workshop => Maintenance, Problems & Troubleshooting => Topic started by: Anonymous on March 2, 2004, 13:22

Title: Handbrake again!!!!!!!!!
Post by: Anonymous on March 2, 2004, 13:22
My car deciced to roll off my drive a few weeks back while it was locked (just as i had a bucket in my hand to wash it!!). Luckily i managed to stop it hitting another car by getting my foot behind the wheel (yep, it hurt my ankle  s:twisted: :twisted: s:twisted:  )

After getting the handbrake cable adjusted it was great and only required 3 clicks to hold, it's now back to normal and won't hold at all.  

The garage who repaired it said there wasn't much more they could have done as the cable did not have much flex.  Just called toyota and they want £55 & vat and hour just to look at it  s:shock: :shock: s:shock:  

I know this is a known problem etc but it's got worse after 3 weeks!

What else could it be? Maybe the rear calipers?
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Post by: MRMike on March 2, 2004, 13:30
My car is like this.  Had the same problem on my previous car as well.  Don't let them keep tightening it as it will snap after a while.  I've resorted to leaving it in gear.
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Post by: GSB on March 2, 2004, 13:35
The handbrake is crap. Accept it. Then change your driving habits to include leaving the car in gear when you park it, and pressing the clutch when you start it, and it'll never bother you again.

This seems to be a coomon thing on all modern cars, it would seem that modern brake pad compounds just arent up to the job when there is no relative motion between pad and disk.
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Post by: SteveJ on March 2, 2004, 13:38
Maybe I've been lucky - I'm on my 3rd Roadster and have never had a problem with the handbrake (the only braking problems I've had was a lack of ABS on my 2nd car  s:evil: :evil: s:evil:  )
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Post by: Chris on March 2, 2004, 13:47
Likewise with me, but then again, my drive is flat, and always leave it in gear when I have to park on a slope.  I think that there is even a page on this in the manual!
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Post by: Tem on March 2, 2004, 13:56
Quote from: "GSB"This seems to be a coomon thing on all modern cars, it would seem that modern brake pad compounds just arent up to the job when there is no relative motion between pad and disk.

It's not the pad compound...I think.  s:? :? s:?

It's a problem with all cars where handbrake is applied to disc brakes. Disc brakes are great at stopping the car, but crap at keeping it still. Drum brakes do a great job of keeping the car still, but aren't that good in stopping.

And to confuse things more, some cars actually have a drum brake for handbrake inside the disc...
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Post by: Anonymous on March 2, 2004, 14:49
Must be why my focus has drums at the back and discs at the front.  Best of both worlds
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Post by: aaronjb on March 2, 2004, 15:30
Quote from: "cstevens"Must be why my focus has drums at the back and discs at the front.  Best of both worlds

Nah, that's cos it's a Ford, and they're cheap  s;) ;) s;)

The best of both worlds is rear discs with in-hub drums (300ZX etc)  s;) ;) s;)

Sorry, couldn't resist a bit of Ford bashing!  s:) :) s:)
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Post by: GSB on March 2, 2004, 15:33
Quote from: "aaronjb"The best of both worlds is rear discs with in-hub drums (300ZX etc)  s;) ;) s;)

Oooh.... Think of the unsprung wieght though!
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Post by: aaronjb on March 2, 2004, 15:36
True - but I didn't say the best was discs with in-hub drums.. Best of both worlds is.

Anyway, we were only talking about braking performance  s:P :P s:P   s:lol: :lol: s:lol:

Best for braking from speed & handling - plain discs, no arguments from me  s:) :) s:)  Just makes for a fairly poxy handbrake on a lot of cars (I swear you could actually push my Renault along while the handbrake was on!)

Damned pedants  s;) ;) s;)   s;) ;) s;)
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Post by: Slacey on March 2, 2004, 15:40
I've never had any trouble with mine, but I've been in the habit of leaving the car in gear for years, so it's pretty much irrelevant anyway  s:? :? s:?
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Post by: Anonymous on March 2, 2004, 15:45
Quote from: "aaronjb"Sorry, couldn't resist a bit of Ford bashing!  s:) :) s:)

Good job I am getting a Celica at the end of the week then eh, I presume being 4 disk brakes that these have a problem with the handbrake too?
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Post by: Anonymous on March 2, 2004, 15:48
Hi

Had the same issue with my handbrake (2001 Roadster) toyota dealer adjusted it 3 times but it soon got to the stage where you had to pull the handbrake right to the top to get it to hold.

In the end they took the rear pads off, adjusted the calipers and a few other bits and then put back together - then adjusted the lever so that it was locked on at 4 "clicks".

Its a bit of a long job (45 mins) as they have to sit pumping the brake pedal to fully set it but ive had no problems since.  It is a bit of a known problem but not advertised as usual.
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Post by: Anonymous on March 2, 2004, 17:29
If the hand brake is failing to hold the car on an incline because of problems already discussed, how does it pass an M.O.T. test.

Testing the hand brake is part of the test and has to achieve a certain percentage (can't remember the figure), if it can't hold on an incline how is this percentage figure obtained, (he asks scratching his head)  s:?: :?: s:?:    s:? :? s:?
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Post by: Anonymous on March 2, 2004, 17:30
i just leave it in gear too much simplier and it gives you peace of mind
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Post by: Anonymous on March 2, 2004, 17:50
it could be to do with the temp of the disks

i remember it used to happen on some of the bigger citron cars. they ended up recalling a load of cars once it was shown on watchdog. perhaps send them and email as it is a British standards issue if its defective.

the handbrake's on the citron cars where connected directly to the rear disks. therefore when you had been out for a drive the disks would get hot, you then stick the hand brake on, after a bit of time the disks would cold down and shrink. it only need to be a very very small amount to then make the hand brake totally ineffective. which then results in you running down the hill after it.

vauxhall use a separate brake for the handbrake to stop this. i think Honda use a spring loaded mechanism but I'm not sure

if you are really worried about leaving the car on a hill you could always use that collapsible stop from the 2's tool kit.

don't know if that helps at all?
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Post by: dimwit on March 2, 2004, 18:56
Our '2's done 5000 miles now and i tell you 2500 of them have been done rolling down-hill   s:x :x s:x  .
Toyota say there is no problems with the handbrake, just driver error!..
They also say their customer service center have had no other reports of this happening   s:shock: :shock: s:shock:  which i find very hard to belive...
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Post by: Anonymous on March 3, 2004, 09:33
The car is going into a garage tommorrow who offer a brake check, I explained the situation and was told the it's a known problem on the MR2 for the rear calipers to seize up and so they may need replacing!

anyone know the cost of calipers?

I may ask them to adjust the calipers as Cartell appears to have had exactly the same thing!

Toyota had a quick visual look and told me that the brake pad 'wear indicator' (little silver u shape thing) appears to be on the outside rather than the inside.  Anyone able to get a pic of how it should look?
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Post by: Tem on March 3, 2004, 09:53
Quote from: "Viggs"it's a known problem on the MR2 for the rear calipers to seize up and so they may need replacing!

It's a known problem. Period. It's not MR2 specific.  s8) 8) s8)

Happens to just about every car over here during winter, when you don't really need to apply the rear brakes, they get stuck. You can buy a new set if you want to, but you might as well lubricate the old one...

Of course the easiest fix is to just slam the brakes when you find dry road, which usually fixes the problem anyway.

But I don't think that's the problem here. If they were seized, the hand brake wouldn't work at all. Of course one possibility is that just the other one is stuck...anyway, just open them up and make them move. There's no need to buy new stuff...
Title: Re: Handbrake again!!!!!!!!!
Post by: Anonymous on March 3, 2004, 13:15
Quote from: "Viggs"After getting the handbrake cable adjusted it was great and only required 3 clicks to hold, it's now back to normal and won't hold at all.  

I was surprised how many clicks the handbrake took and how high it got before working, on my new car, so I read the manual.  It specifies, IIRC, 7-9 clicks.  This is more than any other car I have run, but seems to work fine.  

Andy
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Post by: Anonymous on March 5, 2004, 12:15
Everything was check over and I was told that the pads and calipers are fine and the only problem was that the handbrake cable needed adjusting.  

I explained that it was done a couple of weeks back but they said the garage may not have pumped the foot brake before they did it making the adjustment pointless!

hopefully it's sorted now but i will still leave it in gear!

The rubber seal around the handbrake is now loose.  Looks as if these little plastic crosses have snapped and the glue has not held!  s:evil: :evil: s:evil:
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Post by: Anonymous on March 5, 2004, 13:24
Answer to the MOT question is that you can normally get the handbrake effort up to the mark by driving the car up the road with the handbrake on, this gets the rear pads and disks nice and hot, you then drive straight onto the rollers and handbrake effort will meet the required standard to pass.

Obviously as soon as the brakes cool down, they will be back to 'normal'.

As others have said this seems to be a fact of life with cable operated disk handbrakes, my last car (306) was also awful, and you could easily push the car with the handbrake on  :-) :-) :-)
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Post by: heathstimpson on March 6, 2004, 06:34
Funny enough I have never had an issue with any vehicles that I have had with rear disc brakes. My drive is on a slight incline and I never get a problem with parking the 2 with the handbrake on.
Title: My wee bit
Post by: Anonymous on March 6, 2004, 08:31
Having had my 2 for about 6 months I have noticed the aforementioned observations too. I tried the method of driving with the hand brake on slightly for a few hundred yards but this was to get rid of surface rust which had formed due to the car not being used for a few days. This made a big difference to how much the lever came up when I next used the handbrake. My previous Celica used to suffer from this too when it was left for two weeks when I worked offshore. It had the handbrake drum system built into the back discs and I suspect the 2 is the same set up. The Celica needed new brake pads at one MOT and I think the job came to about £80. The problem mentione earlier with Citroens was on the Xantia. The handbrake there works on the FRONT disc calipers and it was blamed on the brake being applied when the discs were hot and when they cooled and contracted the brake slipped, but the real cause was dopey drivers just not putting it on tight enough on steep hills and also not setting the front wheels to direct the car into the kerb if the brake slipped. Not many people are taught to do this and I must admit sometimes forgetting to do it myself.
Title: Handbrake
Post by: Anonymous on March 17, 2004, 20:55
Just had wifes car serviced and asked about handbrake.  It is 'mini-shoes' within the disc hub.  The shoes must be that small that they have minimal leverage/hold over all of the 'torques' that the weight of the car exerts on it.  Definitely a case of leaving it in gear from now on!
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Post by: Anonymous on March 17, 2004, 22:06
Still don't know how it passes an MOT then, does anyone?  s:? :? s:?
Title: Re: Handbrake
Post by: Tem on March 17, 2004, 22:24
Quote from: "AndyEv"It is 'mini-shoes' within the disc hub.

I'm pretty sure it isn't.

I've had the disc out of the car and I'm pretty sure there was nothing inside it.

Also, why would the handbrake wire be attached to the caliper, if it didn't use the same pads as the caliper?

Sorry, but I don't trust your mechanic  s;) ;) s;)
Title: Handbrake
Post by: Anonymous on March 21, 2004, 19:34
Sorry, but although I don't really rate the parts people for their knowledge, I have no reason to doubt the mechanic in replying to a straightforward question.  I have also had reassurances from non-Toyota mechanics that the handbrake is indeed of the mini-shoe method.
Title: Re: Handbrake
Post by: Tem on March 21, 2004, 21:26
Quote from: "AndyEv"Sorry, but although I don't really rate the parts people for their knowledge, I have no reason to doubt the mechanic in replying to a straightforward question.  I have also had reassurances from non-Toyota mechanics that the handbrake is indeed of the mini-shoe method.

Think about it...do you think the mechanic has ever really looked at MR2's rear brakes? Or maybe he just assumed it's the same as in the grocery getter Toyotas, to not lok stupid in customers eyes? Honestly, most mechanics don't have a clue about MR2...

There's a cable connected to the rear brake calipers, that comes from the handbrake. Normally a spring keeps it open (you can see the spring behind the caliper, it's pretty big), but once you pull the hand brake, there's a rod inside the caliper, which pushes the piston forward, which engages the brakes. Very similar to normal brakes, except it's mechanical.

You don't have to take my word for it, you have the car, check it out yourself and prove your mechanic wrong. Maybe he will say "I don't know" next time, instead of guessing. Ask your friend to pull the hand brake, while you're looking at what happens. The spring will expand and the brake will engage. If you still don't believe it's using the caliper/piston, you can unbolt the lower bolt of the caliper and swing the caliper up (like you were changing the pads). Then pull the hand brake and watch the piston come out.

Just don't try to push it back in, you have to screw it back in.

Either your mechanic is wrong, or we have different brakes  s8) 8) s8)
Title: Re: Handbrake
Post by: Anonymous on March 21, 2004, 22:09
Quote from: "AndyEv"Sorry, but although I don't really rate the parts people for their knowledge, I have no reason to doubt the mechanic in replying to a straightforward question.  I have also had reassurances from non-Toyota mechanics that the handbrake is indeed of the mini-shoe method.

Have to agree with Tem, dont assume because your mechanic has said so that its the way it is.  Hell, my local Mr T havent heard of rusty discs, bubbling alloys, or laquer blemishes.  But funny how they are quite happy to replace under warranty when pushed.

Tem is right, I am sure they are all great, but most of the time they will tell you what you want to hear, regardless of if its fact or not.  They dont really notice the difference between a 2 and a yaris, its a piece of metal to them anyway.

I have heard of rear brakes that are actually "drums in discs" (or the other way round), I think some of the Beemas have them, I thought the Celica had them, but I am SURE the 2 doesnt have them.
Title: Re: Handbrake
Post by: Peter Laborne on March 21, 2004, 22:59
Quote from: "Tem"Think about it...do you think the mechanic has ever really looked at MR2's rear brakes?

I am often left wondering if they have ever looked at MR2's at all.

Some of you may remember the time when I needed to get new wiper rubbers. I parked lass than 10 yards from the service guy (who was a Toyota mechanic), with my 2 clearly visible through the window....in fact he saw me arrive and my 2 was the only one he could see. When I asked for what I needed his first words were "we only stock parts for Toyotas". When I told him that it was an MR2 Roadster he asked what year. Then he tried to tell me that there were big differences in the wiper blades between the 00 and 03 versions.

On and on this went, him giving me stupid 'facts', and me telling him what was what. Eventually he asked me the most stupid question of all "Do you require a rear wiper blade rubber as well?"
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Post by: Anonymous on March 22, 2004, 09:14
here i tell u guys my secret tips to adjust the handbrake.  s:) :) s:)  

1. loosen ur handbrake cable adjuster to fully loose.
2. with engine running, press ur brake (foot brake) for 50 times.
3. re-adjust ur handbrake adjuster to ur desired level.

and, viola.. the problem is solved. at least it works for me..
Title: Handbrake
Post by: Anonymous on March 23, 2004, 11:59
Whilst I see that that this thread is going off track, I have to say: I just cannot believe the effort that is going into not only disbelieving that the '2' may work in a certain way, but also in trying to pooh-pooh a Mr T mechanic.  I have had much good gen from this forum, for which I am eternally grateful, but I find it incredulous at the not believing something that cannot be seen.  I understand where the cable goes, but, being an engineer (working on an aircraft that sometimes amazes me in the ingenuity of the designers) am not so untrusting of a Mr T mechanic when, as I said, asked a direct question, nor of other mechanics, none of which are 'mine'.  The earth is round after all...  My apologies should I have offended anyone.
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Post by: Anonymous on March 23, 2004, 12:06
It looks like the discussion on the handbrake problems has come to a conclusion for now unless anyone else has dedicated info to add.
Title: Re: Handbrake
Post by: Tem on March 23, 2004, 12:31
Quote from: "AndyEv"I just cannot believe the effort that is going into not only disbelieving that the '2' may work in a certain way, but also in trying to pooh-pooh a Mr T mechanic. I have had much good gen from this forum, for which I am eternally grateful, but I find it incredulous at the not believing something that cannot be seen.

I don't care about the Mr T mechanic, so let's just stick to the facts, shall we?  s;) ;) s;)

If the '2' worked that way, I'd believe it. But it doesn't.

And it's not a thing you cannot see.

1) You can remove the disc and see there is nothing inside it.

2) You can also remove the calipers and notice the wire only attaches to them and it's not possible to use that wire to engage anything else.

3) While having the calipers disconnected, you can engage the handbrake to notice the caliper piston moves, but the wheel doesn't lock.

4) You can open the caliper to see there's a rod inside the caliper, which is engaged by the wire and which pushes the piston out.

5) If there were mini brakes inside the disc, it would work without the caliper, right?

6) Toyota Factory manuals confirm the above.

Please reconsider this matter, ignoring the mechanic and just looking at the facts.


Quote from: "Lusaka"It looks like the discussion on the handbrake problems has come to a conclusion for now unless anyone else has dedicated info to add.

True, but this other matter is still open  s;) ;) s;)
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Post by: Anonymous on March 23, 2004, 14:53
Quote from: "POLISI"here i tell u guys my secret tips to adjust the handbrake.  s:) :) s:)  

1. loosen ur handbrake cable adjuster to fully loose.
2. with engine running, press ur brake (foot brake) for 50 times.
3. re-adjust ur handbrake adjuster to ur desired level.

and, viola.. the problem is solved. at least it works for me..

Please tell my why. I have some problems wit my handbreake, and no time to work in the car. If I say to my mechanic to do that, he is going to ask me why. So tell me please.  s:oops: :oops: s:oops:
Title: Re: Handbrake
Post by: Anonymous on March 23, 2004, 15:27
Quote from: "AndyEv"Whilst I see that that this thread is going off track, I have to say: I just cannot believe the effort that is going into not only disbelieving that the '2' may work in a certain way, but also in trying to pooh-pooh a Mr T mechanic.  I have had much good gen from this forum, for which I am eternally grateful, but I find it incredulous at the not believing something that cannot be seen.  I understand where the cable goes, but, being an engineer (working on an aircraft that sometimes amazes me in the ingenuity of the designers) am not so untrusting of a Mr T mechanic when, as I said, asked a direct question, nor of other mechanics, none of which are 'mine'.  The earth is round after all...  My apologies should I have offended anyone.

I don't think you have offended everyone, however the point of a club like this is to share actual experiences.  This is exactly what has been offered.  Before I joined I would always have trusted the mechanics at any dealers, however, there are always other peoples experience which at the least should make you question things.

For instance - a very valued member here driving down the motorway when his calipers "fell off" at high speed - and the reason for this - well the "trusted mechanic" at Mr T FORGOT to put the holding bolts back into the calipers!.

OK, so many, if not most of these people know their stuff, but remember, they are trained to work on Toyota cars, and not neccersarily the MR2 Roadster. As such they will guess when asked questions sometime.  I work in IT and specialist in Lotus Domino and IBM Websphere, however people assume that I know everything about IT, including desktop issues - I dont, but I will always blag if someone asks.
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Post by: Anonymous on March 24, 2004, 01:14
Quote from: "pp"
Quote from: "POLISI"here i tell u guys my secret tips to adjust the handbrake.  s:) :) s:)  

1. loosen ur handbrake cable adjuster to fully loose.
2. with engine running, press ur brake (foot brake) for 50 times.
3. re-adjust ur handbrake adjuster to ur desired level.

and, viola.. the problem is solved. at least it works for me..

Please tell my why. I have some problems wit my handbreake, and no time to work in the car. If I say to my mechanic to do that, he is going to ask me why. So tell me please.  s:oops: :oops: s:oops:

first u have to know that the handbrake mechanism is all mechanic, no hydrolic there at all. therefore its not self adjusting. as the brake pads wear, the handbrake will also be loose.

1. loosen the handbrake cable will release all the handbrake wire tension.
2. press the pedal for 50 times will push the caliper piston to the disc. without doing this, u will only put all the tension to the cable not to the disc.

then u retighten the handbrake cable adjuster to ur desired clicks.
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Post by: Tem on March 24, 2004, 10:04
Quote from: "POLISI"2. press the pedal for 50 times will push the caliper piston to the disc

I get everything but the 50 times...? Why not just once...?
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Post by: Anonymous on March 24, 2004, 10:12
i dunno. thats what my teacher has taught me. hehe..  s:lol: :lol: s:lol:   anyone..?
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Post by: Peter Laborne on March 24, 2004, 15:51
Quote from: "POLISI"i dunno. thats what my teacher has taught me. hehe..  s:lol: :lol: s:lol:   anyone..?

It's quite simple and removes stupid questions. The truth is that you pump it a few times to build up the pressure.

But then you could ask, how many is a few times? Well, it varies from car to car......so 50 is a good enough figure and certainly well high enough to cover all types of vehicle.